Extrusion

High-Efficiency Single-Screw Extruder (40 L/D)

The 40 L/D SG single-screw extruder is engineered for large-diameter and thick-wall pipe applications. Its screw design and process control support melt homogeneity, pressure stability, cooling efficiency and controlled wall thickness during extrusion.

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High-Efficiency Single-Screw Extruder (40 L/D)

PRODUCT OVERVIEW

Designed around the production task.

A high-efficiency single-screw extruder for pipe applications requiring stable output, controlled melt quality and energy awareness.

EQUIPMENT REFERENCE

Confirmed equipment, followed by the process context.

40 L/D single-screw extruder
01

40 L/D single-screw extruder

The 40 L/D SG single-screw extruder is engineered for large-diameter and thick-wall pipe applications. Its screw design and process control support melt homogeneity, pressure stability, cooling efficiency and controlled wall thickness during extrusion.

Process control
02

Process control

The control arrangement brings key operating values together to support practical start-up, repeatable operation and day-to-day process monitoring. Final controls and interfaces are defined for the selected line configuration.

Project-specific verification
03

Project-specific verification

Extruder selection and final line performance are verified against the resin grade, die, pipe specification, cooling capacity and downstream process. Published reference values are not an unconditional contractual guarantee.

CONFIGURATION ENGINEERING

Configuring the HDPE / PP extrusion platform as part of the full line

The 40 L/D single-screw extruder is defined with the resin, pipe structure, die head, cooling route and downstream duty. It provides the melt-preparation platform; final line performance depends on every connected production stage.

01

Resin & pipe structure

PE or PP grade, pipe application, wall schedule and single- or multi-layer structure guide the screw, drive and control concept. These material inputs are reviewed before the platform is fixed.

02

Melt preparation & die interface

Screw geometry, thermal control and the die-head interface are aligned for the selected resin and pipe range. Co-extrusion and stripe arrangements are reviewed with the complete product definition.

03

Cooling & downstream balance

The extruder is balanced with the available cooling length, water conditions, haul-off capacity and cutting cycle. A machine value alone is never used to define final stable line output.

04

Line integration

Material handling, process control, measurement and auxiliary interfaces are specified as part of the complete line. The final control and service scope follows the selected project configuration.

FOR A TECHNICAL PROPOSAL

Information that lets us define the right line.

  • Resin grade and intended application
  • Complete OD × SDR or wall-thickness schedule
  • Layer structure, stripe and co-extrusion requirements
  • Target operating rate by key pipe size
  • Cooling-water and factory-layout conditions
  • Control, measurement and service requirements

Published model information is a planning reference, not an unconditional promise. Final output, melt condition, energy use and product performance are verified for the agreed resin, tooling and complete production line.

TECHNICAL DATA

40 L/D single-screw extruder model range

ModelApplicationScrew diameterL/DMain motorReference output — stable / nominal / upper
GMSE60/40-A200PE / HDPE pipe60 mm40200 kW700 / 750 / 800 kg/h
GMSE75/40-A315PE / HDPE pipe75 mm40315 kW1,000 / 1,100 / 1,200 kg/h
GMSE90/40-A450PE / HDPE pipe90 mm40450 kW1,600 / 1,700 / 1,800 kg/h

GMSE60/40-A200

Application
PE / HDPE pipe
Screw diameter
60 mm
L/D
40
Main motor
200 kW
Reference output — stable / nominal / upper
700 / 750 / 800 kg/h

GMSE75/40-A315

Application
PE / HDPE pipe
Screw diameter
75 mm
L/D
40
Main motor
315 kW
Reference output — stable / nominal / upper
1,000 / 1,100 / 1,200 kg/h

GMSE90/40-A450

Application
PE / HDPE pipe
Screw diameter
90 mm
L/D
40
Main motor
450 kW
Reference output — stable / nominal / upper
1,600 / 1,700 / 1,800 kg/h

Reference outputs are preliminary extruder-selection values, not guaranteed complete-line output. Final performance depends on resin grade, melt-flow characteristics, die and pipe specification, cooling capacity, line speed and downstream limits, and must be confirmed through project-level technical review and FAT criteria.

PRODUCT INQUIRY

Discuss this system with Grace.

Share your raw material, product specification, capacity target and project country.

Email info@gracepm.com →