Recycling

Rigid Plastics Recycling System

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Rigid Plastics Recycling System

SEE IT IN OPERATION

Rigid Plastics Recycling System

Start with the equipment in operation, then explore the principal functions and the relevant technical configuration.

PRODUCT OVERVIEW

Designed around the production task.

Modular washing and separation for rigid post-consumer plastics, configured around material condition and the required downstream process.

MATERIAL & PROCESS CONTEXT

Material, process and output context.

01

Feedstock and safety boundary

The route starts with declared HDPE/PP rigid feedstock. Polymer mix, residual contents, oils, non-target polymers and unsuitable packaging are reviewed before configuration.

02

Sorting, washing and separation

The candidate route may combine controlled infeed, sorting, size reduction, washing, wet separation, rinsing, dewatering and selected downstream handling. It is arranged around the actual incoming material mix.

03

Prepared flakes and downstream context

Prepared flakes are shown as the washing-line material outcome. The pellet image is a separate downstream context, not an automatic result of the washing line.

04

Project confirmation

Any customer-specific high-capacity route stays separate from the standard platform until the material, configuration and validation boundary are confirmed.

CONFIGURATION ENGINEERING

Engineering rigid-plastics washing process route around the actual material

A recycling system is defined from the actual feedstock and required downstream use, not from a headline model or capacity. Material condition, contamination, safety boundary and each process interface are reviewed together before a project configuration is released.

01

Material definition

Confirm polymer family, material form, incoming size, contamination profile, moisture, labels, metals, non-target fractions and any restricted or hazardous contents before selecting the route.

02

Process-route integration

The selected process interface is sorting, size reduction, washing, separation, dewatering and optional sorting. Each module is balanced with its upstream preparation, downstream handling and the declared target material requirement.

03

Utilities, residue and safety

Water management, residue handling, ventilation, access, guarding and site constraints are defined with the actual material and local operating conditions; they are not assumed from a generic reference line.

04

Project confirmation

The final equipment list, operating window, controls and acceptance criteria are confirmed through project engineering, controlled technical review and the agreed validation plan.

FOR A TECHNICAL PROPOSAL

Information that lets us define the right line.

  • Polymer mix, residual contents, contamination, incoming size and target flake requirement
  • Clear material photos or representative samples, including packaging and contamination condition
  • Required target material, downstream use and any purity, moisture or handling expectations
  • Factory layout, utilities, water-treatment boundary, safety rules and local regulatory requirements
  • Required controls, service access, documentation language and project delivery expectations

This v2 Beta page presents the R&D-signed technical reference for the stated material and process scope. It is not a price, delivery, quality, certification or contractual performance commitment; the final project configuration and acceptance conditions remain subject to controlled engineering review.

TECHNICAL DATA

HDPE/PP rigid plastics washing line configuration

Internal routeFeedstock / conditionInternal design platformNominal platformPrepared material
HDPE-C standard routeBaled or loose HDPE/PP bottles, drums and daily rigid plastics within the declared safety boundary800–1,200 kg/h1,000 kg/hPrepared HDPE/PP flakes for the selected downstream use

HDPE-C standard route

Feedstock / condition
Baled or loose HDPE/PP bottles, drums and daily rigid plastics within the declared safety boundary
Internal design platform
800–1,200 kg/h
Nominal platform
1,000 kg/h
Prepared material
Prepared HDPE/PP flakes for the selected downstream use

Internal candidate only. The standard 1 t/h platform is separate from any customer-specific higher-capacity route and they must not be combined. Material composition, residual contents, non-target polymers and hazardous packaging require project review.

PRODUCT INQUIRY

Discuss this system with Grace.

Share your raw material, product specification, capacity target and project country.

Email info@gracepm.com →